Standard Kettle Circuit Diagram

August 10, 2009

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1

In a domestic kettle the basic electrical components are:

  • Switch
  • Indicator light
  • Heating element
  • Thermostat (Steam)
  • Thermostat (Boil Dry)

In first diagram on the bottom right is the power source; depending on the design of the kettle this will either be a power plug or some kind of cordless interface system like the Stric P69.

The arrow symbol represents the ground connection; usually this is a return path for the electric current or a physical connection to the Earth.

Next, is the resistor (left hand side) it is represented by a zigzag. In a kettle the heating element is the main resistor, which is located in the water reservoir. As the current passes through the resistor it is converted into heat, this is what boils the water. Heating elements are available in various shapes and sizes and can be customised built if required.

The steam thermostat is the switch that turns the kettle on and off. The thermostat is a bimetallic disc that changes shape depending on the temperature. In a domestic kettle the disc is roughly 1 cm by 1 cm and triggers at around 98ºC. The temperature at which a bimetallic disc will trigger depends on the size and thickness of the disc. I have found that in a domestic kettle when you press the ‘on’ button the steam thermostat is pushed down, which completes the circuit allowing the electricity to flow through the rest of the circuit. Once the water starts to boil the steam is directed through a ‘steam vent’ to the bimetallic disc. As the disc reaches the set temperature it expands and flips causing the circuit to be broken, this stops the flow of electricity to the heating element. The steam thermostat is reset by pressing the on/off button, which will pushes down the disc, and starts the whole process again.

In these circuit diagrams when the steam thermostat is ‘on’ the indicator light is also on, the circle just under the switch represents the light.

The boil dry thermostat is a safety mechanism that ensures the kettle switches off if there is no water. It is very similar to the steam thermostat however it is thicker which means the temperature required to triggers it is higher. If there is no water in the water reservoir the steam thermostat cannot be triggered so the heating element would continue heating, causing the kettle to be damaged or catch on fire. The boil dry thermostat is placed on or close to the heating element if the heating element becomes too hot the thermostat will triggered. Unlike the steam thermostat which can be reset with the on/off button the boil dry thermostat is almost impossible to get to, which means if it triggers you will need to buy a new kettle.

The second diagram is almost the same; the only different is the power source is shown as an alternating current. And the other difference is the manual mode selector, which it is represented by a simple switch.

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13 Responses to “Standard Kettle Circuit Diagram”

  1. Anonymous Says:

    Hello,
    Can you explain the above circuit diagram?
    Thank you!

    • karisimby Says:

      Hello,

      Thanks for the comment.

      I’ve updated the post to better explain the diagrams. I’m not an engineer so I’m not 100% sure, but i’ve tried to explained each component as best i can.

      Hope it helps

  2. NURENI ABEEB OPEYEMI Says:

    Working principle of an electric kettle


  3. nice article. What is used as a bimetallic strip in the circuit?

  4. scott Says:

    That diagram is incorrect, as you have wired the bulb so it will be on all the time, whenever the boil dry thermostat is on, also it shorts out the steam thrmostat. This will leave the kettle “on” whenever the kettle is plug in.

    Scott, electrical engineer

    • karisimby Says:

      Hi Scott,

      Thanks for the comment.

      As I am not an electrical engineer I can not be 100% sure, but my understanding was that because the kettle was using a “stand/platform” to interface with the power source it did not matter if the light was hard wired or not.

      But any suggestions you have about kettle diagrams and best practices would be much appreciated.

      Cheers

  5. Fergal Says:

    Very Helpful

  6. Md Sabir Equbal Says:

    I say Only thanks……
    I have completed my work with the help circuit daigram and detail

  7. Cyril Shenouda Says:

    Thank you VERY much for this, just one thing, with that first schematic where the indicator light is in parallel, it should be in series since with that form the indicator will be on regardless whether the steam thermostat is open or closed.

  8. J Says:

    Hello anonymous,
    A useful explanation: From looking at the schematic, I agree this circuit is permanently energised via the light circuit. Positioning the steam tstat before the light would allow the circuit to be de-energised once the water/ steam temperature reached the correct setpoint, breaking the circuit and denergising the heating elements (resistors).
    Rgds.

  9. Black Says:

    can i replace these thermostats with switch(on/off) as steam thermostat switch keeps hanging ?

  10. ugochukwu Says:

    I love ur write up. Do u mean a Boil dry kettle cant be repaired after trigger?

    • karisimby Says:

      That is correct, depending on the kettle the ‘boil dry’ trigger is a once off. It will saves your house from burning down but you will need a new kettle 🙂


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